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A cap sheet is a waterproof material used in flat roofing systems, typically installed on the top layer of the roof to provide protection. It forms a barrier against weather elements, ensuring that water cannot penetrate through to the structure beneath. This is crucial as leaks can lead to devastating damage, including rot, mold, and structural weakness.
Once the graphics are finalized, manufacturers move to the creation of the tin boxes themselves. The process involves cutting and shaping sheets of steel, which are coated with a layer of tin to prevent rusting and ensure durability. The pieces are then pressed into shape and assembled—usually featuring a hinged lid and a sturdy handle, reminiscent of the lunch boxes popularized in the mid-20th century.
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